Application — Marine & Offshore

Salt-Mist Proven Connectors for Marine & Offshore

Built by YXY — waterproof connector manufacturer since 2002 · 东莞工厂

Built for boats, buoys, aquaculture cages and offshore wind — where every mating has to survive salt spray, constant vibration and prolonged submersion. YXY circular and waterproof RJ45 assemblies keep power and data sealed from deck to seabed, from −40 °C winter storms to tropical sun.

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48 hSalt Spray NSS · No Red Rust
IPX81.5 m / 24 h 插合浸水
10–55 HzVibration · IEC 60068-2-6
2,000+Mating Cycles · Stable Contact
船舶连接器为何失效

三大杀手:盐雾、振动、浸水

On-deck connectors die from chloride corrosion, on-engine they shake loose, below waterline they leak. YXY marine builds use nickel-plated brass and zinc-alloy shells, gold-plated copper contacts and silicone O-ring seals with factory potting — validated before shipment, not just claimed.

腐蚀

Salt Spray & Galvanic Corrosion

海雾全天候沉积氯化物。裸锌或薄镀层数周内就会点蚀,接触件氧化导致电阻上升、接头发热。

  • 48 h NSS per IEC 60068-2-11 / GB/T 2423.17 — no red rust, white corrosion under 5%
  • Shells in zinc alloy with 12 µm electroless nickel, or nickel-plated brass; stainless option for permanent moorings
  • Contacts: 3 µm gold over 2 µm nickel — under 5 mΩ initial, under 10 mΩ after spray
  • Field record: fishing-boat deck harness after two seasons — wipe, remate, still under 8 mΩ
机械性能

Vibration, Slam & Repeated Mating

Wave slam, diesel harmonics and crew tugging at cables. Push-pull connectors walk out; plastic threads strip. Offshore wind technicians mate turbine sensors weekly.

  • IEC 60068-2-6 vibration 10–55 Hz / 1.5 mm plus 30 g shock — no intermittence over 1 µs
  • Threaded screw-lock on SP21 / YM20 with anti-loosening knurl — over 5 N·m retention, hand-tight with gloves
  • 2,000+ mating cycles per IEC 60512-9a — contact resistance drift under 3 mΩ
  • Overmolded strain relief survives 5,000 bends at 90° without conductor break (PUR/TPU jacket)
密封

Submersion, Condensation & Washdown

Buoys dunk at high tide, cages sit at 2–10 m, decks get hosed daily. Capillary wicking along copper strands floods junction boxes if the seal is only on the shell.

  • IP68 / IPX8 mated at 1.5 m / 24 h per IEC 60529 — dual O-ring, face seal, optional potting
  • Wire side overmolded TPU/PVC with adhesive heat-shrink stops wicking — no field taping
  • Panel mount: EPDM gasket, rear nut at 1.2 N·m — sealed to 0.5 bar hull penetration
  • 可选透气型版本,适用于每日呼吸的电箱
海水环境推荐

三款经海上验证的系列:SP21、YM20 金属、RJ45 防水

All factory-terminated and 100% continuity plus Hi-Pot tested, with IP spot-checked per lot. Mix-and-match 2–7 pins, PVC / PUR / TPU jackets, 0.3–30 m lengths, custom overmold colors and laser marking.

WEIPU SP13 SP17 SP21 系列 IP68 防水面板安装直连耦合器连接器 2-12针
SP21 · 13–21 mm · 2–7 芯

WEIPU SP13 SP17 SP21 系列 IP68 防水面板安装直连耦合器连接器 2-12针

PA66 body with nickel-plated brass coupling, screw-lock, IP68 mated. The workhorse for deck power, buoy beacons and cage sensors.

  • 30 A / 500 V — gold-plated copper contacts, 2,000+ mates
  • IP68 mated — silicone O-ring plus face seal
  • Screw-lock coupling that stays tight with gloved hands
YM20 Metal Circular — 48 h Salt-Spray Rated
YM20 · Zinc-Alloy Metal · 2–12 Pin

YM20 Metal Circular — 48 h Salt-Spray Rated

Heavy zinc-alloy shell with 12 µm nickel plating, IP67/IP68, 2–12 pin. Built for helm consoles, winch power and turbine cabinets.

  • 48 h salt spray rated — the marine metal choice
  • IP67 / IP68 · 500 V · 每芯 5–30 A
  • Panel, cable and overmolded pigtail — PUR optional
IP68 Waterproof RJ45 CAT6 Shielded Dual-Port Panel Mount Coupler
RJ45 · CAT6 / CAT6A · IP68

IP68 Waterproof RJ45 CAT6 Shielded Dual-Port Panel Mount Coupler

IP68 panel-mount bulkhead plus inline coupler, shielded, toolless T568A/B. Radar, NMEA backbones, 4G routers and pier-side SCADA.

  • Shielded 1 Gbps CAT6 / 10 Gbps CAT6A — PoE++ ready
  • Toolless field termination, re-matable 750 times
  • Bulkhead plus inline coupler from buoy router to shore
实测验证,而非仅标称

在海上真正有分量的实验报告

Every marine lot ships with a batch card: salt-spray, IPX8, continuity and Hi-Pot. These are the gates your buyer or class surveyor will audit — ask for the full PDF with your quote, no extra charge.

测试标准YXY 成效(典型值)在甲板上的实际意义
盐雾(NSS) IEC 60068-2-11 / GB/T 2423.17 盐雾试验
35 °C、5% NaCl、48 小时
Pass — no red rust, no base-metal exposure; white corrosion under 5%; contact ΔR under 5 mΩ Deck harness on a South China Sea trawler, sprayed daily — still mates cleanly after 2 years
IPX8 浸水测试 IEC 60529 — 插合状态 1.5 米 / 24 小时
另加 IPX6 软管喷淋测试
Pass — no ingress; insulation over 1,000 MΩ at 500 VDC after immersion Buoy battery box dunked at spring high tide — electronics stay dry, same seal survives daily deck wash
Vibration & Shock IEC 60068-2-6 / -27
10–55 Hz / 1.5 mm,30 g 冲击
通过 — 1 µs 内无瞬断;螺纹锁紧扭矩保持率 90% 以上 Diesel engine room and offshore wind nacelle — no flicker on sensor power
插拔耐久性 IEC 60512-9a — 2,000 cycles ΔR under 3 mΩ; retention force over 80% of initial Aquaculture crew mate DO probes weekly for cleaning — year 3, same trunk
Temp. Cycling & Humidity −40 to +85 °C, 100 cycles
93% RH / 40 °C / 56 days
No cracking, no seal set; insulation over 500 MΩ 一月结霜、八月甲板温度达 45 °C 的浮标工况 — 无冷凝失效

Values are typical production means; every lot is 100% continuity plus Hi-Pot with AQL IP spot-check. Field record: 60 × SP16 5-pin and an RJ45 gateway at a Fujian shrimp farm, 3 m depth, 18 months continuous — zero ingress returns, only barnacle cleaning at harvest. Stainless-steel SP21/YM20 and acrylic strand-block potting are available for permanent submersion beyond 10 m.

启动您的海事项目

让您的下一艘船体、浮标或涡轮机用上密封的 YXY 线束

Tell Waheed the splash zone, pin count, voltage and length — get a salt-spray and IPX8 backed recommendation, 2D drawing and tier pricing in 24 h. Start with 10 pcs to prove it at sea, then scale without re-qualifying.